Future-proof emulsion processing: BEKOSPLIT^®

Separating condensate always provides a solution when, due to the composition, the processing after the purely physical, gravity separation is insufficient for the purpose involved. This is generally the case with stable emulsions, which often result from mineral or synthetic compressor oils in the compressed air condensate. For this purpose, the emulsion-containing wastewater is flocculated in the emulsion splitting plant via a non-toxic, natural splitting agent.

The solution: splitting instead of separating

The BEKOSPLIT emulsion splitting plant enables reliable, economical and company-internal processing of emulsified condensate, which has resulted from unfavourable initial operating conditions or due to certain lubricant-compressor combinations. Insoluble in water organic contaminations and soiling like oil and solid contamination will be removed by the addition of a special splitting agent. The discharged water can subsequently be safely routed into the wastewater sewer system. This has been confirmed to us by the Deutsche Institut für Bautechnik (DIBt).

German type approval

The legislator demands a professional, responsible and safe handling for the discharged condensate. Our BEKOSPLIT emulsion processing plants combine environmental protection and cost-effectiveness for the disposal of emulsified condensates. They thereby enable legally compliant, environmentally friendly and cost-effective condensate processing directly at the point of origin.

Function of BEKOSPLIT^® splitting plant

BEKOSPLIT splitting plants clean emulsified condensates which occur as a result of unfavourable initial conditions or of certain lubricant/compressor combinations.

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BEKOSPLIT^® components in detail

Environmentally friendly reaction splitting agent

The wide-ranging highly effective reaction splitting agent (pH 4 up to 10) makes continuous pH value adjustment unnecessary. Chemicals are therefore also not required.

Filtration via bag filter

Increased degree of drainage by utilising larger filter surfaces. Filtration via bag filter reduces the filter consumption and the filter can be exchanged quickly and easily.

Electronic monitoring

The stock of splitting agent and filters are continuously monitored. Maintenance and malfunction messages can be externally processed via signal outputs.

Advantages of BEKOSPLIT^® splitting plants

Economical

drastic reduction of waste quantities to less than 0.5 percent
legally compliant and cost-effective condensate treatment directly at the point of origin
amortisation within 6 months due to savings in disposal costs

Safe

fully automatic operation
operating status shown on display
sensor-controlled fill level monitoring
signal contact for maintenance and malfunction

Practical

compact design for space-saving installation
easy to service
easy removal of the filter due to bayonet lock
easy filling of the dosing unit with reaction splitting agent

Ecofriendly

highly effective reaction splitting agent
no aggressive cleaning agent required
high purified water quality

Technical data BEKOSPLIT^®

BEKOSPLIT	11	12	13	14	14s	15	16
Maximum plant performance	15 l/h	30 l/h	60 l/h	90 l/h	90 l/h	120 l/h	160 l/h
Maximum compressor performance	12,5 m³/min	25 m³/min	50 m³/min	75 m³/min	75 m³/min	100 m³/min	135 m³/min
Reaction tank / Filling volume	10 l	10 l	22 l	22 l	22 l	54 l	54 l
Splitting agent tank capacity	2 l	8,5 l	8,5 l	8,5 l	25 l	40 l	40 l
Dimensions (mm)	433 x 920 x 1160	417 x 480 x 1155	433 x 920 x 1433	433 x 920 x 1433	433 x 920 x 1433	630 x 1000 x 1483	630 x 1000 x 1483
Weight (empty)	48 kg	33 kg	54 kg	54 kg	55 kg	76 kg	76 kg

* refer to downloads for additional performance data: Product Folder

BEKOSPLIT^® consumables

The reaction splitting agent will absorb the integral oil from the condensate during the process and eventually be saturated and then can be disposed of. We can provide you with two different standard reaction splitting agents. We will be pleased to advise you about an exact selection of special solutions.

Reaction splitting

Splitting agent	Packaging unit	weight	Order number
FL 02	1	10 kg	4020598
FL 02	1	25 kg	4020596
FL 11	1	10 kg	4021427
FL 11	1	25 kg	4021430

Filter kits

BEKOSPLIT	3	5	11	12	13	14	14S	15	16
Replacement filter kit	4012870	4012870	4012868	4012868	4012870	4012870	4012870	4012870	4012870
Replacement fleece filter kit	4012869	4012869	4012867	4012867	4012869	4012869	4012869	4012869	4012869

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Analysis service

BEKO TECHNOLOGIES analysis service ensures compliance with the legal environmental regulations. Submitted condensate samples will be able to confirm the suitability of the process and the correct design of the plant in advance. The sender can be optionally informed about the residual hydrocarbon content and operating costs.

Contact form

Configurator for condensate processing

Do you need a system for processing the discharged condensate? Depending on the type of condensate (containing emulsion or dispersed), an oil-water separator or a splitting system is recommended. This tool will help you in choosing the appropriate product.

Configuration tool